Expertise

TOP Tech Sol plans and realizes modern and cGMP compliant process and cleaning plants for the pharmaceutical and biotech industry. Our experienced experts know the various regulatory requirements and implemented them in the planning. Newly available technologies are carefully examined and evaluated. For our customers, we thus solve complex problems with solutions that enable the safe and sterile production of liquid products according to individual and specific requirements.

Process equipment

PHARMACEUTICAL ACTIVE INGREDIENTS AND VACCINES

Our experts support you in the planning, tendering and realization of upstream and downstream process plants for the production of biopharmaceutical active ingredients. In addition, our engineers design and implement plants that produce concentrated therapeutic proteins from human plasma by means of separation and purification.

If your downstream process requires a tailor-made filtration system (cross-flow, hollow fiber) or a special chromatography system, we dimension, plan and integrate the mostly skid-designed systems according to your performance requirements. Thanks to our experience and engineering knowledge, we also solve difficult tasks such as steam-sterilizable cross-flow filtration systems.

STERILE FILTRATION

Sterile filtration is commonly used to remove microorganisms and plays a critical role in ensuring the sterility of the final product. Where sterility is required, regulatory agencies worldwide require that the sterile grade filter(s) be integrity tested to ensure that filter performance is demonstrated before and after use of the filter.

To meet these requirements, our experienced engineering specialists implement systems for the safe sterile filtration of solutions and active ingredients.

PLANT CLEANING (CIP)

Cleaning and hygiene of the process equipment are essential for validatable production. With TOP Tech Sol, you rely on an experienced partner who knows the requirements for pharma-functional surfaces and hygienic design and implements individual overall solutions for efficient and reproducible cleaning of process equipment.

TTSol is a reliable partner

TOP Tech Sol employees always support us professionally: from qualification to complex planning and implementation for process plant or critical utilities; whether these are urgent or less time-critical orders.”

Director Engineering Sevices
CSL Behring AG

Pharmaceutical Technology

PRODUCT HANDLING
Customized systems for efficient product handling speed up the entire process. We implement customized systems for filling and discharging as well as lifting equipment and mixers based on customer-specific requirements.
PRIMARY PACKAGING
Plants for filling and packaging of pharmaceutical and cosmetic products are specified, tendered and expertly realized by our engineers.
FINAL PACKING
TOP Tech Sol experts will support you in planning and realization of system for final packaging. We plan and implement the integration and connection of cartoning machines and bundlers according to your individual requirements.
WASHING MACHINES AND AUTOCLAVES
Clean and sterile equipment and components are essential in chemical and bioprocess engineering. We plan and implement the procurement, integration and connection of sterilizers (autoclave) and GMP washing machines in your company.

Utilities

PHARMAWATER

Our customers engage us as a competent partner for the planning and project engineering of plants for the production, storage and distribution of pharmaceutical water. We plan the integration of the generating units, which are usually supplied as package units, into the overall plant and ensure efficient processing with the suppliers. Our in-depth knowledge of underlying operations helps us optimize system design and minimize operating and capital costs.

REINDAMPF

In the manufacture of pharmaceutical products, high purity of the steam is essential. To meet these requirements, the steam must generally fulfill the requirements of DIN EN 285. We have the experience from many realized projects in the field of generation and distribution of clean steam for supply of autoclaves and sterilization (SIP) of process equipment.

PROCESS GASES

Biotech process plants must be supplied with various process gases. Our specialists analyze the requirements of the process and plan the storage and distribution of all process gases. Our team of experts leverages supplier and owner expertise to help develop robust, easy-to-maintain systems.

PROCESS CHEMICALS

Our extensive experience in building, refurbishing and upgrading complex critical systems for the delivery, storage and distribution of process and cleaning chemicals minimizes equipment downtime and improves the constructability, maintainability and reliability of your facility. The planning and implementation is carried out in compliance with regulations and requirements for safety such as MR, KVU, ATEX, etc.

WASTEWATER TREATMENT

Particularly in genetic and biotechnological research facilities, in medical and veterinary areas, in pharmaceutical production facilities and other facilities, thermal disinfection or sterilization of the wastewater produced must be carried out in accordance with the legislation. TTSol has planned several inactivation plants in this field. Our experts advise you personally, honestly and with many years of experience.

Reliable, even if it is absolutely urgent.

This project has been very challenging – fitting a modern, excellent process water system into an existing building and at the same time meeting the very ambitious overall project milestones. We would not have been so successful without close collaboration between TTSol’s clean water system expert and us.

Engineering & Maintenance Senior Manager Merck Serono